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KERN Pyramid Nano
This is one of a range of machining centres built by Kern to achieve more exacting standards and achieve consistent, accurate, repeatable results with excellent finishes.
This is achieved in several ways, one of the key ones being the use of hydrostatic lead screws normally found in sophisticated grinding equipment to avoid the backlash associated with ballscrews. Probing of both the tools and the workpiece enables monitoring of all aspects and a 42,000rpm spindle takes surface finishing to a new level.
These machines are used in specific industries like watch making and optics, but allow us here at WLR to take a wide range of components to tighter and more repeatable tolerances – no need to ask for top or bottom limit!
These include parts for accurate metering systems, camera lenses, microwave, analytical & laboratory equipment, oil & gas applications, and many more.
- Hydrostatic guideways and drive system
- Integrated central temperature management system (±0.25°C) for hydraulic systems, spindle, electrical cabinet and flood coolant unit
- Accuracy ± 1 μm on the workpiece (VDI/DGQ 3441)
Virtually Perfect Precision
Accuracy ± 1μm on the workpiece and this is how we do it
- Infrared Renishaw OMP 40 spindle probe
- 5 axis table – Accuracy 3 secs / arc on the workpiece
- KERN Armorith, polymerconcrete base reinforced with steel bars
- Spindle HSK40 200 - 42,000 15.0KW
- Tool changer HSK40 - 75 tools
- Heidenhain Control System
- Blum Laser Tool Measurement
- Hydrostatic Guideways and drive systems in X/Y/Z axes
Integrated central temperature management in five separate cooling circuits for spindle, drives, axes, machine base and coolant system. Axis travels:- X = 500mm Y = 500mm Z = 400mmPrecision according to VDI/DGQ 3441 Verified on NAS test piece.
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KERN Pyramid Nano Machining Centre
Virtually Perfect Precision. This machine is super accurate with precision of /- 0.3 um that is 0.0003 mm. A human hair is around 0.09 mm in diameter.
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KERN Micro Vario
Flexible platform for the highest demands
With its new design and advanced developments, the second generation of the KERN Micro sets new standards in flexibility, precision and productivity. Ultra-compact, trimmed for productivity and precision, flexible and application-oriented, the KERN Micro Vario generates the decisive competitive advantage - permanently and efficiently.
The KERN Micro Vario is not a standard milling machine. It is ultra-compact, it provides effortless automation, hassle-free accuracy in the micro range and configuration and equipment can easily be individualized - just as our customers need it.
The KERN Micro Vario is the second generation of the KERN Micro and even more powerful, compact and resistant to external influences. It can be individually configured for the customer-specific application and can be integrated into the production line without any efforts.
With the sophisticated machine design, the unique KERN temperature management and the high-end components, the machine reliably delivers the well-known KERN preci-sion and repeatability. The KERN Micro Vario is at home in the industrial environment. It is reliable, robust and durable - for every kind of application.
AT A GLANCE
• Compact design and small footprint of only 4 m2 / 43 sq ft
• Supreme machine stability with the advanced KERN Temperature Management
• High productivity with unmatched accuracy
• Best quality, flexibility and competitiveness
• Multi-shift operation with no need for operator with integrated changer for up to 210 tools and a maximum of 60 workpieces
• Certified interfaces for additional accessories and automation systems
• Management and maintenance during operation without interruption while machine is running
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KERN Micro Vario Machining Centre
